CapabilitiesBrazing ServicesHeat Treating ServicesTurnkey ManufacturingPrecision CNC MachiningHeat Sinks, Cold Plates and Other Thermal Management SystemsDesign Verification and AnalysisPortfoliosConverting Cold Plate from Aluminum Dip Braze to Vacuum Aluminum BrazeAssisting Customer in Outsourcing of Their Complete Manufacturing ProcessManufacturing of Brazed Assembly for Thermal Management ApplicationHigh-Vacuum Annealing of Ultra-Clean / High Performance Welding WireBraze Joint Design Verification and Optimization for the Heavy Machinery Industry

Braze Joint Design Verification and Optimization for the Heavy Machinery Industry

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Braze Joint Design Verification and Optimization for the Heavy Machinery Industry
Braze Joint Design Verification and Optimization for the Heavy Machinery Industry

California Brazing & Nevada Heat Treating was recently contracted by a client from the heavy machinery industry to develop a braze joint design and manufacturing process that would maximize the shear strength and wear life of their product. Using cast and wrought alloy grade materials, we were able to fulfill our client's requirements for increased product strength and wear-ability while also helping to quickly bring our customer's merchandise to market.

California Brazing & Nevada Heat Treating was placed in charge of establishing all technical specifications while also managing product quality and test requirements. Meeting ISO9001:2008 industry standards, we performed a combination of vacuum brazing, heat treating, and hardening processes to ensure our client's product met with their unique stipulations. In addition, we also defined and ordered all appropriate materials for this project, and supplied full documentation of all process validations and verifications, including testing reports, certificates of conformance, and furnace profile charts.

After all brazing and hardening operations were completed, California Brazing & Nevada Heat Treating then managed the supply chain for this product, scheduling all distribution, while developing and tracking production schedules. In addition, we generated and released all manufacturing documentation. Managing all aspects of production and supply chain fulfillment, California Brazing & Nevada Heat Treating worked closely with our client to develop a brazing process that would provide better wear ability and strength for their product, while also ensuring swift advancement to the marketplace. Exceeding customer expectation for quality, our client's product is currently being manufactured complete by California Brazing/Nevada Heat Treating in high production volumes.

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Braze Joint Design Verification Specifications:

Product Description We were contracted to provide Braze Joint Design Verification and Optimization that would maximize the shear strength and wear life of their product.
Capabilities Applied/Processes
Establishing Technical Requirements
Managing Quality and Test Requirements
Documenting Process Validations and Verifications
Defining And Ordering Materials
Scheduling and Supply Chain Management
Generating and Releasing Manufacturing Documentation
Developing and Tracking Production Schedules
Vacuum Brazing
Vacuum Heat Treating
Vacuum Hardening
Vacuum Level High Vacuum (10-5) and Partial Pressure
Quenchants
Argon Nitrogen
Backfill Gas
Dewpoint: -90°F Min. Per CGA G-10.1 2008 Purity: 99.999% Min. Per CGA G-10.1 2008
Furnace Leak Back Requirements 5 Micron Per Hour
Materials Worked With
Cast and Wrought Alloy Grades

Alloy Grades:
AISI
ASTM
SAE
Proprietary
Documentation Requirements
Testing Reports
Certificates of Conformance
Furnace Profile Charts
Customer Testing Requirements
Shear Testing
Tensile Testing
Hardness testing
Industry for Use Heavy Machinery
Application Wear Resistance
Standards Met ISO 9001:2008
Customer On-Site Audit
Testing Specifications
ASTM A370
ASTM E18
ASTM E10
ASTM E8
Process Specifications AWS C3.6M/C3.6:2008
Pyrometry and Instrumentation Calibration AMS 2750D (±10°F from 900°F to 2150°F)
Product Name Brazed Assembly

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